Tuesday, February 28, 2012

Get a Grip Man!

I'm sure most of you have been hit up at your local Rockler to check out the "Bench Cookies" which I'll admit I have a dozen of now (put a cute name on something and my wife will buy it). The gripping surface is good I'll give them that much and they will hold their grip even with a decent amount of dust on the gripping surface. If you look at the gripping surface it looks suspiciously like the material on the underside of a mouse pad... hmm homemade bench cookies in my future? So in certain "grippy" situations like sanding, scrapping, or finishing they've come in quite handy! Now recently while lurking my local Rockler I was hit up to try their new or newish Bench Dog Ultra Push Block (pic below). I've resisted their attempts to sell me on several occasions. Well this time I got sold... they hit me up AND they a demo with my current push blocks. Needless to say the $7.00 they were selling them for was well worth buying two of them when i saw how much more grip they had compared to mine. And it's like my first shop teacher always said "Safety first!" actually he said "Don't be a dumb ass or you'll lose a finger." So in the spirit of not being a dumb ass I retired my old non-grippy push blocks. I was amazed at the difference and feeling of control i had especially at the router station. When I compared the old blocks it was like using blocks of ice they had no grip at all! I even grabbed some fine sanding dust threw it on the gripping surface to see how it held up... and it held surprisingly well! Now we'll see how they stand the test of time. So moral of the story "Don't be a dumb ass for $7.00" invest in your safety and work piece control. 

I like these new blocks at the router table above all else. 
My old push block... well not the actual one but you get it!
New grippy push block!

Monday, February 27, 2012

Fine Irwin's I'll Try Your Chisels!

I've known for some time that my nameless chisel set would have to go. I'm not even sure where they came from but I have a sneaking suspicion they came from Harbor Freight because the look like they have one foot in the grave and their edge crumbles like dry dirt at the mere sight of mortise that needs cleaning up. So while at Rockler for their "Brown Bag" sale last Saturday I picked up this set of 4 chisels for $29.99. The overall construction seems solid. My plan is to first flatten the backs this weekend, and put a secondary 5* microbevel on the already ground 25* primary bevel. I will admit that the woodworker in me feel somewhat uncomfortable with a chisel that has a plastic handle and not a wood one it's like seeing Sylvester Stalone attempt a romantic scene in an action flick... awkward. 
Here at the chisel details from Rockler's website in case you all were wondering. 
An excellent chisel set with rugged plastic handles and the incomparable steel blades. The Blue Chip Handles have a '' rounded square'' cross section that fits comfortably in the hand, making the chisel easy to control regardless of the angle of the blade
The Bevel Edge is now the most popular type of general purpose chisel. It is used for chamfering, dovetailing and making clean cuts in tight corners where a firmer chisel would jam.
Set of 4 contains - 1/4'' , 1/2'' , 3/4'' , and 1'' chisels

Hopefully these chisels will fill in for awhile until I can get my ultimate set of chisels the Two Cherries 6 piece chisel set! But unfortunately at the moment I cannot justify the $170 price tag of this chisel set! 
If you're looking for a great book on sharpening I'd totally recommend the book below it's fantastic and has alot of great full color photography in it! Ron Hock does a great job taking you from square 1 to hair shaving sharp edges. 

The Perfect Edge: The Ultimate Guide to Sharpening for Woodworkers

Two Palm Routers Will Enter One Will Leave!

So awhile back I knew the time had come to get into the palm router game. I know some woodworkers are loyal to one brand and their shop is a "Jet Shop" or a "Powermatic" shop. My tool collection seems to be pretty varied although I have exiled ALL that is Harbor Freight! So when I started my research on palm routers there seemed to be two major contenders for the title. 

The Bosch Colt found for about $90 as a stand alone or $180 as a complete package with lots of accessories and bases. 
  • Variable speed dial lets you match speed to workpiece and task.
  • Soft-start reduces start-up torque.
  • Constant Response Circuitry monitors and maintains speed under load.
  • Quick-Clamp System allows motor to be easily adjusted or moved from base to base. Liar liar pants on fire says I. 
  • Convenient front spindle lock for fast, easy one-wrench bit changes.
  • Rubberized grip and unique finger support pockets provide additional support when trimming edges.
  • All-metal straight-edge guide directs router along edges of workpiece or up to 3-5/8" from edge.
  • Fast and precise depth adjustment system with micro-fine adjustment dial.
  • Accepts 1/4" shank bits.

  • And the Dewalt DWP611PK which runs about $115 stand alone or $180 with the plunge base.
    • Router Type Combination (Fixed & Plunge)
    • Power Used (Amps) 7
    • Operating Input Voltage 110 volt / 120 volt @ 60hz (North America)
    • Horsepower (HP) 1.25 HP (.25 more than the Bosch)
    • RPM (Rotations Per Minute) 16,000 to 27,000 (Bosch does go to a higher RPM 35k)
    • Collet Diameter 1/4-Inch
    • Plunge Stroke 2-inch
    • Spindle Lock Yes (The DeWalt lock only takes a tiny bit of depressing to lock which is awesome!)
    • Collet Capacity 1/4-inch
    • Base Dimensions 4-inch standard and 4-3/8-inch x 5-3/4-inch plunge

    After going back and forth and talking to a few fellow woodworkers and Bosch owners, I finally settled on the Bosch Colt stand alone. So I grabbed it at Rockler and headed home to flush trim some book case parts. I soon realized my mistake... In paying attention to mostly price and not extensively handling the product in the store I made an impulsive purchase. I realized my mistake the first time I tried to adjust the bit height... it was difficult and not precise. Basically it's a twist the unit to unlock adjust-ability and then twist the motor back to lock it in place. The problem with this is that it just doesn't have that "I'm totally in control" feeling when adjusting the bit height. I started to play the "No that's too low... no now that's too high." Eventually I got fed up and visions of returning it started to cloud my mind. I first decided to give it a fair shot before sending it packing. The adjustment clamp seemed to be holding on too tightly to allow easy adjustments so i tried to fine tune it's hold. My efforts to dial in that adjustment clamp failed miserably. While routing a small dado I noticed the motor slowly slipping lower. That was it back to Rockler you go young Colt. If there is a company out there in the woodworking industry that understands customers service it's Rockler. I took the Bosch router back and explained that I wanted to get the DeWalt instead they took it back with a smile on their face and I paid the difference. After getting in a few uses on the DeWalt I quickly realized it was by far that better of the two routers. Large adjustments can be done quickly by squeezing two unlock tabs on the side of the base and fine adjustments are accomplished by twisting the adjustment ring for slow fine adjustments. Plus the DeWalt includes creature comforts like bottom mounted LED lights, slow start, and easy spindle lock button, and a base that has better visibility than the all metal Bosch base. I haven't tried the plunge base yes but if it functions as smoothly as the fixed base I'm sure I'll have no issues. 

    My father-in-law said it best "Buy right and cry once." I this case if you're looking to jump into the arena of palm routers I'd tell you just get the DeWalt you won't regret it! 

    Mobile test post on tool porn!

    Now that is tool porn. How could you not think to yourself "I think I need a new hammer or 5."

    Sunday, February 26, 2012

    Kregg Heavy_Duty Bench Klamp

    So I went to Rockler this weekend for their Brown Bag sale and finally broke down and purchased this bad boy with some of my bday funds! After having done several dust frames for a recent commissioned chest of drawers I realized I needed a nice flat clamp/plate combo plus I knew this will look sweet routed and mounted into into my bench. The packaging is simple which is good it's just a plate and clamp no frills needed. The plate seems dead flat upon inspection. The clamp itself has the same quality you'd expect from the rest of the Kreg clamp products which is good. You would think that where the clamp mounts to the plate would be sorta like a key hole cut with a recess underneath for the bolt to slip into. Instead it's a straight non-recessed key hole which means that you will need to route or drill a larger area under the keyhole to slip the clamps plate mounting bolt. I think not recessing the underside of the key hole so I don't have to route a second hole is the one oversight of this product. I'll admit I'm becoming more and more impressed with the Kreg line of tools. While I don't necessarily think pocket holes should be used for any type of that's visible I do think it's great for quick strong joinery that will be hidden. Some of you may argue that I could always plug the pocket holes with the available plugs but I think by the time you glue,plane,and sand those flush you might as well have used a biscuit or a variety of quick to make joint types plus you'll avoid that weird non-matching wood look you see when people do use those plugs. Oh the plate itself generally runs $50-$70 with the clamp included in that price I picked it up for about $53 at Rockler using their 15% off "brown bag" event. I'll try to post pics of installation and final look when i get it in the bench!

    I'll Be The First To Admit

    I don't like watching sports on tv. I know I know as young american male I should be thrilled at the thought of watching football on Sundays, Mondays, or any other day. It's not that I don't appreciate seeing people who are at the top of their game competing with each other but I just don't get anything out of it. For my time I'd rather be creating or building something. I think my motivation to create, build, or learn came from my dad who instead of coming home from work and watching sports went to the garage or yard to work on projects or improve. I never liked the idea of hiring someone to do something that I could learn to do myself! My dad always did things for himself and rarely hired someone come to our home and fix or build something. Instead he'd learn how to do it and fix or build it himself. My dad wasn't like that dad the movies make out to be a moron who tries to fix the sink and ends up flooding the kitchen. My dad fixed the sink and ensured it was done RIGHT! I grew up seeing craftsmanship and determination in action and knew that I wanted to be the same! So that's what you'll find here on my blog my journey in life of producing and doing things with quality craftsmanship like my dad did and what I hope someday my kids will do.